Guide to repair and maintenance of the car starlet

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contents ;
Abbreviations and conventions 3
Identification of three
General instructions for repair 3
Point of installation of garage jack and four pads lift
Owner's Manual 5
Test and Measurement and Controls 5
Traffic lights on the car 8
Flare 9
Lock the doors 9
Lever lock hood 9
Lever open the rear door lock 10
Hatch filler 10
Windshield wiper and washer switch 10
Windows 10
Adjusting the steering wheel 11
Office of the mirrors 11
Adjust the seat 11
Luke 12
Speed control of idling 12
Office of the heater and air conditioning 13
Cassette - the main points of operation 14
Radio with built-in CD player 15
16 Hours
Anti-lock braking system (ABS) 16
TEMS system 17
Driving a car with automatic transmission 17
Driving a car with manual transmission 18
The operation of the turbocharger 18
Features Transmission 4WD models 19
Precautions for use of the vehicle equipped with a system of SRS 19
Tips for driving in different conditions 19
Towing 20
Start the engine 20
Stop the engine (turbo model) 21
Protection from hypothermia in winter conditions (the model with a diesel engine) 22
Engine trouble while driving 22
Replacement wheels 22
Checking tire pressure and condition 23
Replacement tires 23
Operation features 23 aluminum wheels
Replacing the drive wheels 23
Pointers brake lining wear 24
The catalytic converter and exhaust system 24
Checking and replacing fuses and fuse 24
Lamps 25
Maintenance and general procedures for checking and adjusting 26
Service intervals 26
Engine oil and filter 26
Checking and replacing the coolant 27
Checking and cleaning the air filter 28
Check the battery status 28
Check drive belts mounted units 28
Check the timing belt 29
Features of the maintenance of gasoline engines 29
Check high-voltage wires 29
Check the spark plugs 30
Check and adjust ignition timing (4E-FE, 4E-FTE) 30
Check and adjust ignition timing (1E, 2E) 30
Checking Idling speed (4E-FE, 4E-FTE) 31
Check the pressure end of the compression stroke 31
Check valve supply of additional air (4E-FTE) 31
Check and adjust the speed and composition of the mixture when the engine is idling (1E, 2E) 31
Check and adjust the maximum speed at warm idle (1E, 2E) 32
Check and adjust the damper system (1E, 2E) 33
Features of the maintenance of diesel engine 33
Check and adjust the angle of injection 33
Adjust the idle and maximum speed of 34
Check the pressure end of the compression stroke 34
Check and adjust idle speed on heating 34
Check and adjust idle speed when you turn on the heater / air conditioner 35
Check clutch fluid level and brake system 35
Check and change oil in manual transmission 35
Check hydraulic fluid in an automatic transmission 35
Check fluid level in the differential (A132, A132L) 35
Replacement of fluid in an automatic transmission 35
Replacement of fluid in the differential (A132, A132L) 36
Check oil level in transfer case 36
Checking the oil level in the gearbox rear axle 36
Check fluid level in the steering amplifier 36
Replacement of fluid power steering 36
Gasoline engines 1E and 2E, 37
Check and adjust valve clearances in heat 37
The timing belt 37
The cylinder head 40
Gasoline engine 4E-F 44
Check and adjust valve clearances in heat 44
The timing belt 44
The cylinder head 44
Check and adjust the engine management system 45
Fuel System 54
An electronic control system (4E-F) 55
Diagnostic codes to the electronic control unit 55
Conclusions electronic control unit (4E-F) 56
Gasoline engines and 4E-FE 4E-FTE 58
Check and adjust valve clearances in heat 58
The timing belt 59
The cylinder head 61
Diesel engine 1N 65
Check and adjust valve clearances in heat 65
The timing belt 65
The cylinder head 67
The engine - general maintenance procedures 70
The cylinder head 70
Disassembling the cylinder head 70
Checking, cleaning and repairing parts of the cylinder head 70
Assembling the cylinder head 74
The cylinder block 76
Operations before disassembly 76
Disassembling the cylinder block 76
Check the cylinder 78
Disassembly of piston-rod unit 79
Check the status of the piston and connecting rod 79
Inspection and maintenance of the crankshaft 81
Replacing the crankshaft oil seals 81
The assembly unit piston - connecting rod 82
Assembling the cylinder 83
Final assembly of 84
Cooling System 85
The lubrication system 87
Check oil pressure 87
Oil pump and oil pan (4E-F. 4E-FE, 4E-FTE) 87
Oil pump and oil pan (1E, 2E) 88
Oil pump and oil pan (1N) 89
Check the oil pump 90
Oil Cooler (1N) 90
Turbocharger system (4E-FTE) 91
Fuel System (1N) 93
System to reduce emissions and engine control (1N) 96
Fuel Injection System 99
Description 99
Precautions 99
System diagnostics 101
Diagnostic codes to the electronic control unit 103
Conclusions electronic control unit 105
Check fuel injection system components using an oscilloscope 108
Fuel system 109
Injector 111
Air supply system 113
Electronic control system 115
The main relay fuel injection system 115
Relay switch 115 Fuel Pump
Coolant temperature sensor and temperature sensor at the inlet 115
Absolute pressure sensor in the intake manifold 116
116 Knock Sensor
System of increasing the speed of idling at work the power steering 116
The search algorithm defective oxygen sensor 117
Fuel delivery system with a carburetor 118
Precautions 118
Removal of the carburetor 118
Carburetor AISAN type "K" (4E-F) 118
Carburetor AISAN type "K" (2EU) 124
The fuel pump 130
Ignition System 131
Precautions 131
Verification of components of the ignition system 131
Combined unit plugs 132
Spreader 133
System startup 135
Starter 135
Starter relay 142
System starting aid (1N) 142
Check the vehicle 142
Glow plugs 142
The main relay glow plug 142
Starter relay 142
The temperature sensor in the intake manifold 143
Preheating timer (manual transmission) 143
The charging system 144
Precautions 144
Checks on the car 144
Disassembling the 144 Generator
Check the generator 145
The assembly of the generator 146
Clutch 148
Bleeding the clutch 148
The clutch pedal 148
The main cylinder drive clutch 149
Cylinder actuator clutch 149
Clutch 150
Manual Transmission 152
Replacement seals the drive shaft 152
The gear lever 152
Gearbox assembly 155
Automatic Transmission 162
General description 162
Preliminary checks 163
Auto Diagnostics 164
The system self-test} {164 A242E
Check Automatic Mechanical Systems 166
Blocking system selector and the ignition key 169
Electrical items (A242L, A244F, A244L) 170
Electrical items (A242E) 171
Removal and installation - valve block 172
Cable-throttle valve control (left-hand drive model) 174
Speed regulator (A132. A132L) 174
Gaskets driveshafts 175
Drive shaft oil seal (A244F) 175
Replacing the seal driven gear drive speedometer (left-hand drive model) 175
Gearbox assembly 176
Torque converter and torque converter drive plate 179
The drive shafts 181
Driveshaft 185
Rear axle gears 187
Suspension 189
Preliminary checks 189
Adjusting the angles of the front wheel set 189
Check the corners of rear wheels 191
Front Suspension 191
Front suspension strut 191
The lower front suspension arm 192
The lower ball bearing 193
Sway Bar 194
Front axle hub 194
Rear Suspension 197
Rack rear suspension 197
Beam rear suspension and traction Panara (model 2WD) 198
Levers rear suspension (model 4WD) 199
The hub of the rear axle (model 2WD) 199
Axis (model 4WD) 200
TEMS system 202
Check the indicator system TEMS 202
Check the changes in damping brake 203
Check the changes in damping depending on the speed of 203
Troubleshooting 203
Verification of components of the system TEMS 203
Steering 205
Check wheel play 205
Check the belt drive pump of the amplifier 205
Check fluid level 205
Checking the system to increase speed idle 205
Pressure testing fluid power steering 206
Bleeding the power steering system 206
Check the efforts of the steering wheel 207
The steering column 207
Power assisted steering pump 210
The steering mechanism 211
Brakes 216
Bleeding the brake system 216
Check and adjust the brake pedal 216
Check and adjust parking brake 216
The brake pedal 217
Check lining thickness of brake pads 217
Brake master cylinder 217
Vacuum brake booster 218
Receiver 221
The vacuum pump (model with the right wheel) 221
Front brake 222
Rear drum brakes 223
Rear disc brakes (right-hand drive model) 226
The pressure regulator (R - valve) 229
The parking brake 229
Antilock braking system (ABS) 230
Pressure Modulator 235
Check items antilock brake system (ABS) 235
Check the brake pedal stroke sensor (right-hand drive models from 1998) 237
Speed sensor front wheel 237
Speed sensor rear wheel 239
Check the circuit 239 ABS
Body 243
Holders (caps) 243
The front bumper 243
Hood 243
The rear bumper 244
Side doors 244
The rear door 248
The windshield 249
Rear side window 250
Glass back door 252
Luke 252
The instrument panel 253
Air-conditioning, heating and ventilation 256
Safety precautions when working with refrigerant 256
Evacuation, charging and verification system 256
Check refrigerant 258
Belt drive compressor 258
Check changes in the frequency of rotation of idling when you turn the air conditioner 259
Cooling line 259
Air-conditioning control panel and the heater (air conditioner-driven) 260
The front block of the heater and air conditioning system 261
The evaporator unit front air conditioning system 262
Heater fan 263
Heater 264
Compressor 264
Receiver 265
Servos (air conditioner with automatic drive) 265
Checking sensors, switches and buttons 266
Check the main amplifier conditioner from the amplifier with plug connector is disconnected (model, engine 2E) 269
Check the main amplifier conditioner from the amplifier is disconnected connector (models with engine 4E-FE) 269
Check the main amplifier from the air conditioner with a connected harness connector (models with engine 4E-FE) 270
Check the main amplifier from the air conditioner with a connected harness connector (models with engine 4E-FTE) 270
Check the air conditioner by the amplifier wiring harness with a connected socket (air conditioner with automatic drive) 271
Airbag system (SRS) 272
Precautions and renovate the 272
Driver Airbag (mechanically operated) 272
Airbags driver and passenger (electronically controlled) 273
System diagnostics 274
Body Electric right-hand drive models, 80 Series Release 1989 - 95 years. 275
The ignition lock 275
Verification of components lighting control system 275
Windshield wiper and washer Management 276
The instrument cluster 277
Power Windows 281
Central locking 283
Power moonroof 283
The system of adjustment of the exterior mirrors 284
Body Electric Model 90 Series Release 1996 - 99 years. 285
General information 285
Immobilizer System (if fitted) 285
The ignition lock 290
Lights 290
292 Combination switch
Verification of components lighting control system 292
Windshield wiper and washer Management 293
The instrument cluster 296
Heating the glass back door 300
Beep 301
301 hours
Power Windows 301
Central locking 303
Remote locking 304
Power moonroof 305
The system of adjustment of the exterior mirrors 306
Electrical Diagrams (Wiring) 308
Contents 362
 
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