im swapping over my hks actuator from my old turbo to my new one, could someone tell me what length it needs to be to be the same as stock?
What you need to remember is that it's not the length of the rod that actually adjusts the boost level, it's the pre load on the actuator spring that is increased or decreased when the rod is shortened or lengthened that adjusts the boost level, so there is no fixed length to adjust the rod to keep the stock boost level.
I've found the best way to initially setup a HKS actuator is to adjust the length of the rod so it just about reaches the wastegate arm with the wastegate fully closed. Then shorten the rod by about 3mm so you have to pull against the actuator spring to get the rod to attach to the wastegate arm. This pre load you've added by pulling the rod out that 3mm will keep the wastegate closed whilst the turbo spools. If the actuator spring has insufficient pre load the wastegate can start to creep open as the turbo spools and boost pressure is applied to the actuator diaphragm, this results in excessive turbo lag and poor engine performance.
It's a case of matching the desired maximum boost pressure to the amount of pre load on the actuator spring, so that's why it's more trial and error than anything. I would try and adjust the actuator so it is as short as possible without the turbo boosting above your required boost level.
As already suggested though, leave the clip off the actuator pin until you are happy with the rod adjustment.