Toyota Starlet EP82 GT Turbo Power Steering Deletion

Calum122

Member +
So I've just gone through the process of deleting the power steering out from my car. Information was a little flimsy on what exactly was needed, and the right process of how one goes about doing it. I would like to take the time to highlight the way I achieved a power steering delete.

Things you will need:
  • EP80 Steering Column
  • EP80 Steering Rack
  • EP80 Steering Column to Rack Knuckle (Don't worry I forgot this component read thread to find out)

I was told you need to swap out the Steering column and the rack and then it should fit.

But the problem here is that if you swap out the column, you lose the height adjustability. And whilst you might say you never use it, it does remove some of that JDMness from the car.

The way I've done it, from the interior, you'd never know it's been swapped. I've also not botched the PS rack by looping the lines.

Why Can't You Use the JDM Column?

Unfortunately, you can't do this conversion on the JDM steering column, not in its current form anyway.

The problem is, is that the power steering rack has a very thick head that protrudes into the cabin of the car, and the non-powersteering rack has a very small head, that sits in the engine bay. The column compensates this by extending the arm on the column a good few inches further.

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And I looked at a lot of alternatives for this, and I potentially found a few alternatives.

Toyota did another Starlet, called the Carrot. And for whatever reason, this car seemed to have an extra piece between the column and the rack, and I thought I might be able to use this piece to fix the issue. I'm sure you could, but it wasn't a direct swap and I gave up there.

So you can see clearly the column simply isn't long enough to meet the rack.

So my idea was to press out the universal joint on the EP80 column, and swap out the extension part on the JDM column.

And after some measuring, I sussed it'll fit.

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Although admitably my measuring for the camera was shocking.

The U-Joint is a press fit into the housing THEY ARE 16MM not 15 as shown in the image.

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And I would say around 40mm for the width.

So the first thing you will want to do is to press out the old EP80 column U joint and free the extension rod.

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Then get it mounted onto your JDM Column

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Now you just need to fit your non-power steering rack.

I didn't take any photos of this.

But it's a simple on off jobby (HE SAYS!!!)

On the drive on Axle stands, I swear it must have taken me 3 hours to do!! No room whatsoever.

But luckily getting the manual rack in was EASY PEASEY!

All you need now is the EP80 Rack to Column Knuckle!

Which I forgot to get!

No worries, I bought a Rack to Column Knuckle from a 2001 Toyota Yaris (Powersteering model) which was very similar to the JDM knuckle. I pressed out the smaller, column end, knuckle, and pressed it into the JDM knuckle.

With that done, it was simply a case of refitting it all back into the car, the time was late and the pictures I took were naff.

But that was it all done.

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SKINY

Lifer
great write up buddy, something I've been asking about lately too :) I've tried the steering at different levels and didn't like it, couldn't see the speedo properly either so wouldn't mind losing that function

what's it feel like without it then ?
 

Calum122

Member +
great write up buddy, something I've been asking about lately too :) I've tried the steering at different levels and didn't like it, couldn't see the speedo properly either so wouldn't mind losing that function

what's it feel like without it then ?
Aww mate. that's the million dollar question. No point asking me, I haven't really driven my car in the four years of ownership. And it is HIGHLY unlikely I will be driving it in the next two years.
My advice would be to just slack off the belt and have a drive.
 
very informative write up...i've seen a ton of inquiries about this said topic over the years,,,,so the pics and guidance should be very useful to others wishing to do the same as you.

PS... removing the PS belt on a PS set up will not feel like a non-PS set up......however, it will feel like you are at the gym doing a work out...lol
 

Calum122

Member +
very informative write up...i've seen a ton of inquiries about this said topic over the years,,,,so the pics and guidance should be very useful to others wishing to do the same as you.

PS... removing the PS belt on a PS set up will not feel like a non-PS set up......however, it will feel like you are at the gym doing a work out...lol
I know right. But this is what people kept telling me. Oh just loop the lines, oh just take the belt off. But I didn't want that. I wanted to do the job properly and have a rack designed for manual use.
 

Calum122

Member +
Little update to this.

So I drove the car for the first time in three years two weeks ago. I was thoroughly horrified at the modifications I made.

But granted this was up the road and so much of the car has changed that this should have been expected.

So just done a 30 mile round trip and I gotta say, Non-PS seems to be absolutely fine if you ask me. Car drives much like before once moving.

When stationary, granted the car is a little difficult to work with, but it's never going to be a daily.

Verdict, would I recommend this mod, nah I don't think I would.

Will I be switching back, no. I think it's a great modification, for a track car and the like. But it does ruin the car a little if it's your daily.

But I didn't find the car heavy or hard work to drive.
 

Jay

Admin
Good honest opinion, nice to see a follow up on the thread to help anyone considering the conversion.
 

SKINY

Lifer
Happy days sounds like your happy enough, Adam recently removed his but just looped the rack, waiting to see how he gets on before I quite literally trail mine out(see my heater blower question lmfao)for more room for more HP :cool:
 
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