How to replace an electric window motor (EP82)

Texx

Super Moderator
Original Article Credit: quadcorecraig


As most of us know the window motors tend to wear out on the EP and stop working. This is my guide to removal & refitting the motor.


Time: 1 Hour

Tools:

  • Flat blade screwdriver
  • Torx driver - size T26
  • Cross head screwdriver
  • 10mm socket or 10mm spanner
  • Grease
  • Kneeling pad
  • Mirrow
  • Long nose pliers
  • Blade


Side: Drivers


The motor to be installed:

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Heres how your door should normaly look:

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Removal


Start with removing the screws on the switch and handle panel:

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Remove the door catch screw:

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The panel should come away from the card being held on with just the wires:

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Use the flat blade to push up the switch panel:

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Disconnect the plug from the switch block:

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The handle should now come away from the card:

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Push to the left you should hear it click (drivers side):

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Pull all 4 corners of the card (you should hear them pop):

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Push through the door catch at a angle:

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Card removed:

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Should look like this:

P1030825.jpg



Peel down the membrane starting at either top corner:

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Create a larger gap for the door catch to pass through (saves breaking the little green clip that joins it to the rods):

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Slot it back in so your dont hit it with spanner or ratchet:

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Remove the 4 10mm bolts you can see here (I didn't as I had done this before but use a block of wood to wedge the window up when you start to undo the 4 bolts):

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Behind there are the Torx screws that hold the motor in place:

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That's where they are there hard to fine but get a mirrow behind
to see where they are if you cant feel them out:

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Using your long nose pliers grip the little clip that holds in the plugs and push it through:

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Disconnect the plug:

P1030840.jpg



Remove the nackerd motor:

P1030845.jpg





Installation


Dab some grease on your new motor gear:

P1030849.jpg



Refit in the same way as removed:

P1030845.jpg



Hold in place so you can see the holes line up:

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Put 1 bolt in the bracket to hold your motor tight while you put the others in:

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Pop the rest in:

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Using your T25 Torx driver screw the motor into the bracket (its a right arse to get to but just take your time and have a cupa:

P1030844.jpg





TEST IT OUT



P1030848.jpg



Once you have done that its just putting back together now
push the plug in so they lock tight, and pop th e clip through the door:

P1030855.jpg



Push the door catch to the left of the car to remove it from the locks (drivers side):

P1030856.jpg



Pop your card back on pulling the wires through this hole:

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Angle the door catch back in card so it passes through easy:

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Push the door catch to the left to lock inplace (drivers side):

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Screw in:

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Pull the wires through the door handle:

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Line up with holes:

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Plug clip back in:

P1030869.jpg



Put the switch block back in right hand side down first you should see the catches at a angle (drivers side):

P1030870.jpg



Push the front clip down making sure to line up:

P1030871.jpg



YOUR FINISHED!!!!


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I hope this helps!
 
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