running in rebuild engine

Murray

Member +
Unless the engine is being broken in with controlled conditions on a rolling road, some care should be taken and the car shouldn't be driven 'normally' straight off the key. What you should aim to do is not load or labour the engine, this means don't drive it flat out and don't try climbing a hill in a high gear.

I would suggest a more sensible approach. Initially run the engine at a fast idle of 2500rpm for approx 20 minutes (or until the radiator fan cuts in at least twice), whilst this is happening check around the engine bay for any unwanted fluid leaks and abnormal noises from the engine. Once the rad fan has cut in, the thermostat will have opened and the engine will be up to temperature. Shut the engine of and let it cool down. Check the fluid levels such as engine oil and coolant, top them up if necessary. Once your happy that there are no fluid leaks and the levels are good, jump in and take the car for a short drive (10 miles would be a good distance).

Again check the engine for any fluid leaks and also check the engine oil level and condition. By this point if nothing has gone wrong and you've not had to keep topping the oil up and the engine isn't creating a James Bond style smoke screen out the back, you should have a fair amount of confidence in your efforts. The next stage is to take the car for a good drive of around 40 minutes, choose your route carefully as you don't wan't to be sat in traffic with the engine at idle speed for most of it, it may be prudent to select a short route close to home and do several 'laps' just in case something goes wrong. This part is crucial, it's subjective but I would suggest the engine speed is not pushed above 4500rpm but at the same time not dropped below 2500rpm (unless on over run). Your aim in this 40 minutes of driving is to gain speed without racing the engine (no full throttle runs) and slow down using the engine to brake.

If you've made it back home after the 40 minutes without any mishaps or a trail of oil and smoke following you, then give yourself a pat on the back. If the engine and setup is of standard spec then the car is good to go. If any upgraded engine components, turbos, fuel systems, engine management systems etc... are installed then your ready to get the car setup/mapped on a rolling road.

It's up to you how often you change the oil during this period, personally I wouldn't bother dropping the oil for the first 500 miles at least, just keep an eye on the level and make sure it's topped up.

The fast idle is only really needed when running in new cams.

Me personnally i let the car idle while checking for leaks etc. Also this is a good time to bleed the radiator. When the fan cuts in the rad should be bled through enough to take the car for a quick drive (driving "normally" or how Texx describes). I go around the block approx two miles, then drop the oil and filter.
Then i drive the car until i reach 100 odd miles and drop the mineral oil and filter out again. This time replacing it with semi synthetic. Once its ready for mapping i switched over to fully synthetic oil. Approx 500 miles or whenever you can have it mapped if a modified engine.

Everyone has different ideas on how to do it, at the end of the day you choose what is most comfortable for you.;)

Murray
 

GP82

Member +
The first 50 miles is the critical part for the rings to seal which will determine how well your engine compresses with minimal blowby, however the rings will/can continue to wear into the bores for upto 1800 - 2000 miles.
 

Burny

Fresh Recruit
My 5E is currnetly at Tuning Developments getting a fully forged stage 3 build including cams, im abit iffy about running it in on the way home coz its a 170 mile trip on the busy m6, they offer a 'running in' service, do u think it would be a good idea to take them up on this? Its going to cost but the last thing i want is to not run the engine in properly.....
 
i would let tuning developments run it in unless you work out a good route with mixed driving for the first 50 miles before heading on the motorway
 

4efteboost

Member +
When i had my engine rebuilt i got told to drive my car gt to a maximum of 2500rpm for the first 500 miles and then oil change, after that i should drive it to 4000 rpm untill 1000 miles then another oil change. I dont know if thats exactly right but my pistons etc seem to be cool so cant be that bad lol
 

Burny

Fresh Recruit
When i had my engine rebuilt i got told to drive my car gt to a maximum of 2500rpm for the first 500 miles and then oil change, after that i should drive it to 4000 rpm untill 1000 miles then another oil change. I dont know if thats exactly right but my pistons etc seem to be cool so cant be that bad lol

Thats good, im just gonna leave it to the experts to run in :)
 

spuddy

Ulster Area Rep.
From memory I ran mine in up to a max of 4000rpm for the first 600 miles then mapped it. Oil change at 100miles, 400miles and then the good oil in for mapping.
 

Burny

Fresh Recruit
From memory I ran mine in up to a max of 4000rpm for the first 600 miles then mapped it. Oil change at 100miles, 400miles and then the good oil in for mapping.

Ohright gdgd, i wouldnt be so paranoid if both of my mates EP82's didnt blow up after rebuilds lol
 

animal gt

Member +
I think they both give it death to quick, one of the engines was built by rick at racetech though ..


i no people who have rebuilt engines and after 100 mile and a oil change they went flat out up the road and never had problems
 

Burny

Fresh Recruit
i no people who have rebuilt engines and after 100 mile and a oil change they went flat out up the road and never had problems

Ohright thats mad aint it lol dont think id have the guts to go and do that haha spent far to much money for it to go bang!
 

Burny

Fresh Recruit
I think there seems to be alot of difference in opinion, some people say run it normal some people say dont rev it high or go on motorways and some people say go flat out lol, il be having a warranty with the engine anyway and if they are to run it in for me too no1 can accuse me of running it in too hard
 

spuddy

Ulster Area Rep.
If its going to go it'll go early regardless of how you run it in.

Personally I love doing the run in part of a build, out for a nice wee country drive :p must be getting old lol.
 

Burny

Fresh Recruit
If its going to go it'll go early regardless of how you run it in.

Personally I love doing the run in part of a build, out for a nice wee country drive :p must be getting old lol.

Thats the thing though mate TD is a 360 mile round trip on a busy m6 so not exactly ideal conditions lol
 

spuddy

Ulster Area Rep.
Thats the thing though mate TD is a 360 mile round trip on a busy m6 so not exactly ideal conditions lol

Aye ya dont wanna be caught out so far away from home.

Maybe they could run it for the first oil change or something, then collect it?
 

Burny

Fresh Recruit
Aye ya dont wanna be caught out so far away from home.

Maybe they could run it for the first oil change or something, then collect it?

Then id have to travel all the way up there to collect it and drive back again by that point it will almost need mapping and id have to go all the way back up there for mapping and back home again lol
 
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