One of the questions I get often from GT Turbo is "how much boost can I run?" This has long led me to believe that most on this site don't understand how a turbocharger works. The comment that a td05-16g can't produce 300whp, further confirms the level of understanding of many members. These are the same people who cant believe a CT9 can't make X amount of power.
Boost is an irrelevant concept many times in these discussions. All turbochargers make boost. What makes a CT9 at 10psi make less power than a td05-16g at 10psi isn't boost, its CFM. The CFM rating is the airflow rating of a turbocharger. You need to know this when getting a turbocharger. That CFM determines how much air the turbo can move at maximum, which in turn can tell you how much power it can make. CFM = airflow = air available to make power. Most companies list the max CFM of their turbocharger. So for people to determine that X turbo cant make X power without even looking/understanding the specifications of a turbocharger or basing it off boost pressure is just silly.
Now, I'm not going to claim brilliance because the reason I know how this works is because a)I discussed this with a turbo expert years ago in relation to the CT9 b)he recommended the Maximum Boost book to me which explains it all, mathematically. When you have a turbocharger there are two options for power production 1)Increase boost on stock turbocharger till you reach or near the edge of the compressor efficiency 2)Get a higher flowing turbocharger. Simple and basic, but you've got to understand how the the numbers on a turbocharger work.
As far as I know, no one here has ever seen a CT9 compressor map, so I often ask on what basis do people believe that the CT9 is blowing hot air at 15psi. The truth is the same reason we're having this discussion, a friend told you, or you heard it somewhere. So this now comes down to who you believe. The UK tuner who cant get past 133whp because he keeps telling you the CT9 is useless at 15psi, or the JDM tuner who hits 172whp at the same psi because he has measured the outlet temps and figured out that 15psi is smack dab in the middle of the efficiency range of that turbocharger. And if you've ever looked at a compressor map you can easily see how wide the peak efficiency island is for a turbocharger.
Fortunately, we do have specs on the MHI td05-16g. The small td05-16g is rated at 520cfm, using MHI 1bar/60% efficiency rating. The larger td05-16g is rated at 580cfm. According to the manufacturer specifications that's enough airflow for 350bhp. If you count in the 10% loss for wheel hp, that's still over 300whp. This is also not an absolute, but a rough figure not taking into consideration the Volumetric Efficiency of the host engine. The better or worse the VE of the engine is will determine what side of that figure you end up on. The td04L is rated at 250hp for its flow rating. However, like i said, I've seen cars on the low side of that, and others on the high side. There was a beautiful example of the latter in GT a few years back where they churned out 278whp. I just read that Magazine article where Dave tuned a EP91 to similar figures.
I do not use boost to make power, so to speak. What I do is try and get the turbocharger into its maximum efficiency island and tune from there. Why? Because that peak island is where the turbocharger is making the least hot air, that would possibly reduce power. On page 2 I put up the compressor map for the turbocharger being used and gave the specifications in relation to the tune there. The common UK trend is simply to just keep turning up the boost which will most likely move the turbo into the more inefficient areas of its flow, ie: more heat from the compression function.
My only concern with this build is the management the owner is using. Due to costs he's opted for the Microtech, a system, poorly supported, and that hasn't proved itself well here in Jamaica, or from other comments elsewhere in the Caribbean. I don't believe the Microtech can handle what we are going to throw at it. However, due to its reputation, no-one is going to buy it from us and the owner has opted to struggle with it rather than purchase an eManage Ultimate.