Coolant Bottle Emptying.

Rory

Lifer
Umless your in a relly humid / hot climate (like Japan) then they "might" work.

As for anywhere near the UK, stay away.

so aftermarket brands like trd etc are wrong in doing there thermostat? or did they do there math?
 

Sigma

Member +
Had a chat with the Wizard this morning, and he's advised that the coolant is running hotter than the stock motor, causing over expansion, so cures are a bigger radiator and a cooler stat... Orrrrr, leave the temp running as it is now and put a bigger expansion tank on it, with the overflow returning to the engine somewhere... :)
 

sx_turbo

Lifer
have you ever got the block skimmed?

the 4efte engines suffer badly from blocks warping, and there is onl a maximum of 2thou tolerance.

so regardless of what gasket you get you will always have the issue of the water being blown out of the over flow.

but first try a 1.3bar rad cap,

and possibly a brand new rad.

sometimes when the rad gets old and clogs up the same scenario's happen.

also the starlets are suppose to have green coolant. toyota dye thers red, the spec sheet for the antifreeze is g30.

red antifreeze is g48, and when they mix at a certain temp they form a sludge that gets stuck in the cooling system normally the rad or heater matrix.
 

danb87

South East England Area Rep
i had this problem, for a few months, was told headgasket had gone thermostat faulty etc etc. so stripped the engine down too have the head gasket done. what we found was that the toyota gasket was covering some of the waterway holes on the head/block.

i invested in a atheana gasket which has most of the waterway holes open. now i have no problems with it spittin out water through the expansion bottle atall.

in the process i did replace the thermostat,waterpump an got a civic rad. aswell.

my garage was 99% certain it was down too the water not being able too flow around the engine freely.

:beer:
 

sx_turbo

Lifer
those holes are supposed to be blocked, they aid water flow and quick warm up.

the athena are racing gaskets and so has some of those holes unblocked.
 

Sigma

Member +
have you ever got the block skimmed?

the 4efte engines suffer badly from blocks warping, and there is onl a maximum of 2thou tolerance.

so regardless of what gasket you get you will always have the issue of the water being blown out of the over flow.

but first try a 1.3bar rad cap,

and possibly a brand new rad.

sometimes when the rad gets old and clogs up the same scenario's happen.

also the starlets are suppose to have green coolant. toyota dye thers red, the spec sheet for the antifreeze is g30.

red antifreeze is g48, and when they mix at a certain temp they form a sludge that gets stuck in the cooling system normally the rad or heater matrix.

Skimmed, new rad & a TRD 1.3BAR Cap. :/
 

Rory

Lifer
Ive never like the standard rad in the EP's.
Personally i think there shite, i never once had a problem when i changed to the single core Civic rad i had, or even now with the Alloy one.

Yet i had issues with the standard one., as somebody pointed out the top and bottom tanks are very little, therefor the flow is disturbed, which in turn is no use.
 

Dub-Se7en

Lifer
every time i've used a standard headgasket i've had this problem when pushing hard, once i fitted a cruise everything was great, went back to a standard hg for the temporary engine and the problem has returned.
 

Texx

Super Moderator
Had a chat with the Wizard this morning, and he's advised that the coolant is running hotter than the stock motor, causing over expansion, so cures are a bigger radiator and a cooler stat... Orrrrr, leave the temp running as it is now and put a bigger expansion tank on it, with the overflow returning to the engine somewhere... :)


Using a radiator that flows better and has a larger header tank at the top will probably help. IMO the capacity of the stock radiators header tank is insufficient and so cannot compensate for the level of restriction that the core causes to the flow of coolant. This creates a hot spot in the header tank and with it an increase in pressure, the increase in pressure causes the rad cap to release prematurely and coolant to flow out into the expansion bottle. By replacing the radiator cap with a blanking cap and fitting an additional pressurised header tank between the radiator and expansion bottle will in effect increase the capacity of the radiators header tank. With an increase in capacity there will be a reduction in the amount of pressure that builds up in that area and so the radiator cap shouldn't release before expected and thus coolant shouldn't be blown into and out of the expansion bottle.

Using a thermostat that opens at a lower temperature than the stock stat will do near fuck all to keep the cooling system in check. During a run down lap on a race track where there is a need to cool the car down before you pull off, there may be a use for a lower temperature stat. On a road car regardless of how amazingly fast you you might think it is, a lower temp stat will only cause the engine to run at too low a temperature when cruising and will function exactly the same as a stock stat when pushing the engine to it's limits. If you think a lower temperature stat will help to reduce the temperature of the cooling system during any form of hard driving, you haven't quite grasped how and why the cooling system does what it does.

You cannot have the overflow pipe of the expansion bottle running back into the cooling system. The cooling system uses a pressure release/vacuum return radiator cap, the expansion bottle is outside of the pressurised system. It's there to catch the expanding coolant that is blown out from the rad cap so it can be drawn back into the radiator by the vacuum created when the system cools and the coolant retracts.

It might pay you to forget about the 'Wizard' and speak to a mechanic instead.
 

Rory

Lifer
Superb advice Terry.:)

Using a radiator that flows better and has a larger header tank at the top will probably help. IMO the capacity of the stock radiators header tank is insufficient and so cannot compensate for the level of restriction that the core causes to the flow of coolant. This creates a hot spot in the header tank and with it an increase in pressure, the increase in pressure causes the rad cap to release prematurely and coolant to flow out into the expansion bottle. By replacing the radiator cap with a blanking cap and fitting an additional pressurised header tank between the radiator and expansion bottle will in effect increase the capacity of the radiators header tank. With an increase in capacity there will be a reduction in the amount of pressure that builds up in that area and so the radiator cap shouldn't release before expected and thus coolant shouldn't be blown into and out of the expansion bottle.

Using a thermostat that opens at a lower temperature than the stock stat will do near fuck all to keep the cooling system in check. During a run down lap on a race track where there is a need to cool the car down before you pull off, there may be a use for a lower temperature stat. On a road car regardless of how amazingly fast you you might think it is, a lower temp stat will only cause the engine to run at too low a temperature when cruising and will function exactly the same as a stock stat when pushing the engine to it's limits. If you think a lower temperature stat will help to reduce the temperature of the cooling system during any form of hard driving, you haven't quite grasped how and why the cooling system does what it does.

You cannot have the overflow pipe of the expansion bottle running back into the cooling system. The cooling system uses a pressure release/vacuum return radiator cap, the expansion bottle is outside of the pressurised system. It's there to catch the expanding coolant that is blown out from the rad cap so it can be drawn back into the radiator by the vacuum created when the system cools and the coolant retracts.

It might pay you to forget about the 'Wizard' and speak to a mechanic instead.
 

weakboy2

Member +
My post wasn't aimed specifically at you buddy, but for calling me naive after trying to tell us you cant see why oil would not work just as well at 70deg as it does at 90 says it all really dude.

:haha:

How very naive of you, sir :)
 

danb87

South East England Area Rep
those holes are supposed to be blocked, they aid water flow and quick warm up.

the athena are racing gaskets and so has some of those holes unblocked.

maybe, yet it stopped my coolant pissin out, an the car still warms up in good time :confused:
 

Texx

Super Moderator
A bit of cooling system 101 from Mr Toyota himself:

COOLING SYSTEM - Description CO-3

The cooling system is composed of the water jacket (inside the cylinder block and cylinder head), radiator, water pump, thermostat, electric fan, hoses and other components. Coolant which is heated in the water jacket is pumped to the radiator, through which an electric fan blows air to cool the coolant as it passes through. Coolant which has been cooled is then sent back to the engine by the water pump, where it cools the engine. The water jacket is a network of channels in the shell of the cylinder block and cylinder head through which coolant passes. It is designed to provide adequate cooling of the cylinders and combustion chambers which become heated during engine operation.


RADIATOR
The radiator, mounted at the front of the vehicle, performs the function of cooling the coolant which has passed through the water jacket and become hot. It includes header tanks and a core which connects them. The Inlet for coolant from the water jacket is located in the upper tank. The outlet coolant which facilitates the supply of coolant to the engine is located in the lower tank. The core contains many tubes through which coolant flows from the upper tank to the lower tank as well as cooling fins which radiate heat away from the coolant in the tubes. Air sucked in by the electric cooing fan as well as the wind generated by the vehicle’s travel passes through the radiator, cooling the coolant heated by the water jacket as it passes through the tubes in the core. Models with automatic transmission include an automatic transmission fluid cooler incorporated into the cooling pipes. A fan with an electric motor is mounted behind the radiator to assist the flow of air through the radiator. The fan operates when the coolant temperature becomes high in order to prevent it from becoming too high.

RADIATOR CAP
The radiator cap is a pressure type cap which seals the radiator, resulting in pressurisation of the radiator as the coolant expands. The pressurisation prevents the coolant from boiling even when the coolant temperature exceeds 100°C (212°F). A relief valve (pressurisation valve) and a vacuum valve (negative pressure valve) are built into the radiator cap. The relief valve opens and lets steam escape through the overflow pipe when the pressure generated inside the cooling system exceeds the limit (coolant temp. approx: 110-120°C. 230-248’F. pressure: 0.3-1.0 kg/cm2. 4.3-14.2 psi, 29.4-98.1 kPa). The vacuum valve opens to alleviate the vacuum which develops in the coolant system after the engine is stopped and the coolant temperature drops. The valves opening allows the coolant in the reservoir tank to return to the cooling system.

RESERVOIR TANK
The reservoir tank is used to catch coolant which overflows the cooling system as a result of volumetric expansion when the coolant is heated. The coolant in the reservoir tank returns to the radiator when the coolant temperature drops, thus keeping the radiator full at all times and avoiding needless coolant loss. Check the reservoir tank level to learn if the coolant needs to be replenished.

WATER PUMP
The water pump is used for forced circulation of coolant through the cooling system. It's mounted on the front of the cylinder block and driven by a drive belt.

THERMOSTAT
The thermostat has a wax type by-pass valve and is mounted in the water inlet housing. The thermostat includes a type of automatic valve operated by fluctuations in the coolant temperature. This valve closes when the coolant temperature drops, preventing the circulation of coolant through the engine and thus permitting the engine to warm up rapidly. The valve opens when the coolant temperature has risen, allowing the circulation of coolant. Wax inside the thermostat expands when heated and contracts when cooled. Heating the wax generates pressure which overpowers the force of the spring keeping the valve closed, thus opening the valve. When the wax cools, its contraction causes the force of the spring to take effect once more, closing the valve. The thermostat in this engine operates at a temperature of 82°C
(180°F).
 

jonny-boi32

Member +
im glad i actually decided to read this, this is whats happening to mine, under any horsing its pushes the coolant out the overflow. we changed and tried a few rad caps but still happening. we thought about thermostat but didnt think at would coz this, so we thought head gasket. althought my mates uncle is a mechanic and he said it sounds like a cracked head. although my engines still smoking so i think ill jus put new engine in anyway. or would it be cheaper doing all above??
 

Llawgoch

Member +
my gt was doing the same.changed the head, rad, stat, everything,. it seems like the water pump cavitates at high rpms thus resulting in loss of flow, which in turn gives you localised boiling in the head called hot spots which creates excess pressure and blows ur coolant out. though i have no idea how to cure it!!!
 
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