as said above the flap doesnt need to be made bigger for the wastegate. you can port to a big enough size without changing the flap.
also i dont know why people think a hybrid built out of all brand new parts is a good thing. my opinion is that is one of the biggest flaws with sams hybrid. im not gonna start speculating the quality of parts used in speedvisions hybrids as ive never seen one but based on my experience i would choose a hybrid made from genuine parts over cheeper replica parts.
in regards to this comment...
first off why is it a flaw having brand new units? i will be happy to get ur answer if it can help me in developing these better in the future.
u said "cheaper replica parts" meaning not up to standard like toyota units?
well if you didnt kno they are made from a molding which is in my opinion and anyone who knows about molding will be very strong. an example is such as the jam cast iron which is made from a molding also..all turbo compressor housing which i have seen are made from aluminum and turbine from cast iron.correct me anyone if i am wrong.. and i dont think there have been any reports of these failing
here is why i went ahead with brand new units..
the reason i went ahead and got a brand new turbocharger is to save everyone time from having to take their turbo off , send it to me to get hybrided and having to wait that time frame to get it back with their cars off the road and me being in the USA will not help very much nor get me any sales as postage will cost a ton. everyoen will agree this saves alot of time when they can just wait till they receive the hybrid and install it one weekend when they dont have to drive around much...this was one of the most important decision i had to make in saving pple time and also a good reason to purchase my turbos compared to other traders where they would have to exhange their units.
one other thing i had to think about was the cost of the mold i had to pay just to get these turbos developed...but it out weighed the decision that most pple would rather buy an already availabe hyrbid than having to have to wait for theirs to get hybrided....
and to conclude its not cheap at all to get a brand new mold developed and ontop of that to have your name engraved on it..